A closed-loop production cycle with zero waste has long become a standard in modern industry. With comprehensive pelletizing lines, production residues and secondary raw materials gain the status of high-liquidity products. As a result of the technological process, pelletized products of various purposes are formed with precise parameters — fuel pellets or high-quality feed additives.
Solutions from UKRBIO TRANS-SERVICE are applied across key sectors of Ukrainian industry. Compound feed plants, sugar factories, oil extraction complexes, and woodworking enterprises — all of them use our equipment in daily operations. These lines are especially effective in the agricultural sector. Building a specialized complex opens a new profitable direction with rapid return on investment and high profit margins.
Key Components of Pelletizing Lines
The technological complex consists of several interrelated modules that ensure a complete raw material processing cycle.
The configuration of the complex is determined individually based on the type of raw material, required capacity, and specific features of the production environment. The modular design of the equipment allows the line to be scaled without complete replacement or restructuring of the existing infrastructure.
Industry Solutions from "UKRBIO TRANS-SERVICE"
Our company offers specialized technological solutions for processing various types of raw materials. Each line is adapted to material properties, production requirements, and characteristics of the finished product
Compound Feed Pelletizing Line
Designed for producing feeds with precise formulation composition. The system ensures effective combination of grain, protein, and mineral components into pellets with stable characteristics of density, shape, and moisture content.
Sunflower, Soy, Oat, Buckwheat, Rice, and Millet Hull Pelletizing Line
Specialized solution for processing oilseed waste with high energy value. Depending on settings, it forms fuel pellets or feed additives taking into account raw material abrasiveness and requirements for long-term storage.
Biomass Pelletizing Line (hay, straw, reed)
Adapted for working with seasonal raw materials of variable moisture content and irregular structure. Processes grain straw, hay crops, corn stalks, and reed into biofuel with guaranteed heating characteristics.
DDGS Pelletizing Line
Developed for processing dried distillers grains with solubles — a by-product of ethanol production. Produces high-protein pellets with protein content up to 30%, convenient for transportation and storage.
Wood Pelletizing Line
Configuration for processing sawdust, wood chips, and wood waste into premium-class fuel pellets. Ensures high density, low ash content, and stable moisture parameters with the possibility of preliminary drying and cleaning.
Sugar Beet Pulp Pelletizing Line
Designed for processing wet by-product raw materials from sugar plants. Forms feed additives with high fiber content through intensive moisture reduction and pellet structure stabilization.
Peat Pelletizing Line
Optimized for forming fuel pellets from peat raw material considering its natural moisture content and density. Ensures stable product shape for use in various heating systems.
Compost Pelletizing Line
Created for producing organic fertilizers in pelletized form from composted mass. Preserves the nutritional properties of raw materials and forms pellets for uniform application without caking during storage.
The modular equipment architecture allows easy production scaling or reconfiguration for new types of raw materials without complete system replacement. This is a universal solution for enterprises seeking flexibility, stability, and long-term development.
Application Areas of Pelletizing Lines
Technological solutions from "UKRBIO TRANS-SERVICE" are adapted to the specifics of various industrial sectors. Each type of raw material has unique properties that affect equipment settings and final product parameters. We offer comprehensive lines with individual configuration for specific production needs — from small-scale installations to high-capacity industrial complexes
Advantages of Pelletizing Lines from UKRBIO TRANS-SERVICE
The modular architecture of our lines allows for flexible scalability — from compact setups to full-scale industrial complexes. This enables enterprises to start with a basic configuration and gradually expand production without major infrastructure changes.
|
Integrated recirculation systems allow reuse of dust and off-spec particles, maximizing raw material processing efficiency. |
Quality control is automated at all key stages, ensuring consistent pellet parameters throughout the entire production cycle — with minimal deviations in characteristics. |
|
During the design phase, we prioritize energy efficiency at every stage. Balanced load distribution across components and thermal recirculation significantly reduce energy consumption compared to traditional systems. |
Component unification — including bearings, seals, and drives — simplifies maintenance and reduces the need for extensive spare parts inventory. This lowers costs and ensures quicker response to production demands. |
Custom Solutions by UKRBIO TRANS-SERVICE
Every enterprise has unique production needs that require a personalized approach to designing processing lines. Our engineers develop solutions tailored to the specifics of the raw material, available space, planned production volumes, and the client’s budget.
We offer not only the supply of new equipment but also the modernization of existing lines — often a more cost-effective solution. A detailed technical consultation with our specialists will help determine the optimal strategy for production development.
UKRBIO TRANS-SERVICE provides full project support — from initial audit to line commissioning and subsequent service maintenance. Our team is ready to answer all technical questions and offer the most efficient solution for your business.
Contact us through the phone numbers on the website for detailed consultation. We guarantee a professional approach, high-quality equipment, and mutually beneficial cooperation!
